Manu-fact-uring: The untold truth behind your favorite products

Manu-fact-uring: The untold truth behind your favorite products

April 3, 2024
Behind every great invention is a great story.

Imagining a new, innovative product is easy. Turning that dream into a reality, however, takes a lot of hard work. Inventors often spend years trying and failing before they have a product that can be brought to market. Other times, greatness comes accidentally when inventors stumble upon a revolutionary idea or object. Below are a few fun facts about some of the most iconic mass-produced products, from invention and development to manufacturing and marketing. 


George De Mestral was inspired to make Velcro after noticing how cockleburs attached to his dog’s fur.

"De Mestral observed the burrs under a microscope. He saw that each one was covered with hooks that looked like a monster’s mouthful of spiked fangs. These hooks grabbed onto anything that had a loop--clothing fiber, animal fur, or human hair."

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Mark Twain accidentally invented the modern bra clasp while trying to improve suspenders.

"His ‘improvement in adjustable and detachable straps for garments’ was a button-on adjustable strap that could be used to tighten garments–it could pinch a shirt at the waist, for example. The patent was granted in 1871."

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Bubble Wrap was initially intended to be used as modern, textured wallpaper.

“It took another invention of the time — IBM’s 1401 model computer — to seal Bubble Wrap’s fate as a packing material. Under the company name Sealed Air, Fielding and Chavannes approached IBM about using the air-filled plastic in shipping containers, replacing traditional box-fillers like newspaper, straw, and horsehair."

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Teflon was discovered when Dr. Roy J. Plunkett was working with gases related to refrigerants.

"The Teflon story began on April 6, 1938. Dr. Roy J. Plunkett was working with gases related to refrigerants. After checking a frozen, compressed sample of tetrafluoroethylene, he and his associates made an unexpected discovery: The sample had polymerized spontaneously into a white, waxy solid to form polytetrafluoroethylene (PTFE)."

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James Wright discovered Silly Putty while trying to create an inexpensive substitute for synthetic rubber.

"The government didn’t want his “nutty putty,” but a few years later, businessman Peter Hodgson noticed what a hit the stuff was at a party. He renamed it “Silly Putty” and marketed it as a toy, packaging it in colorful plastic eggs because he put it out around Easter time."

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About the Author

Alexis Gajewski | Senior Content Strategist

Alexis Gajewski has over 15 years of experience in the maintenance, reliability, operations, and manufacturing space. She joined Plant Services in 2008 and works to bring readers the news, insight, and information they need to make the right decisions for their plants. Alexis also authors “The Lighter Side of Manufacturing,” a blog that highlights the fun and innovative advances in the industrial sector. 

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