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An OSHA investigation has determined that Tufco LP violated federal regulations for the control of hazardous energy during service and maintenance work. In addition, the household cleaning products manufacturer failed to report a fingertip amputation that occurred in August 2023. The incident happened while a worker was clearing a pump’s outfeed. OSHA learned that product lines were not locked out or shut down during the overnight shift, which caused the amputation. Tufco LP was cited for one repeat, four serious and two other-than-serious violations. These violations include failing to have written lockout/tagout processes and failing to train workers on LOTO procedures. In addition, the plant lacked a respiratory protection program, and the machines did not have required guarding. The company faces $194,518 in proposed penalties.
In a recent quote, OSHA Area Director Robert Bonack said, “Tufco LP expanded their capabilities with new products and machines but failed to assess and mitigate potential hazards prior to allowing employees to run the new product lines. Each year, hundreds of workers suffer injuries because their employers expose them to machine operating parts and fail to train them in safety procedures. Employers should make the health and safety of workers a core value in their workplaces.”
About the Author
Alexis Gajewski | Senior Content Strategist
Alexis Gajewski has over 15 years of experience in the maintenance, reliability, operations, and manufacturing space. She joined Plant Services in 2008 and works to bring readers the news, insight, and information they need to make the right decisions for their plants. Alexis also authors “The Lighter Side of Manufacturing,” a blog that highlights the fun and innovative advances in the industrial sector.
Protecting electrical controls and equipment within food and beverage plants presents unique challenges due to the sanitation requirements of the hygienic environment.