Worker’s legs crushed and then amputated after warehouse forklift accident 

Worker’s legs crushed and then amputated after warehouse forklift accident 

Aug. 12, 2024
Andrew McAuley, a 64-year-old employee, was picking orders at the company’s warehouse when the incident occurred.

An investigation conducted by the Health and Safety Executive (HSE), Britain’s national regulator for workplace health and safety, has determined that William Stobart & Son Limited could have prevented a worker from losing both legs in a workplace accident. Andrew McAuley, a 64-year-old employee, was picking orders at the company’s warehouse when the incident occurred. A nearby forklift truck was carrying two stacked pallets of slate tiles that were not secured to one another. When the forklift driver turned the vehicle, the pallets detached, striking Mr. McAuley and crushing his legs. The worker’s legs had to be amputated below the knee. 

During its investigation, the HSE found that the facility was not designed to separate vehicles and pedestrians. William Stobart & Son Limited eventually pleaded guilty to breaching regulation 2(1) of the Health and Safety at Work etc Act 1974. For these violations, the company was fined £160,000 and ordered to pay £4,478 costs. 

What people are saying

In a recent quote, HSE Inspector Lorna Sherlock said, “The company failed to implement a safe system of work for loading and unloading activities, thereby exposing employees, and others, to the risk of being struck by loads or workplace vehicles. This case illustrates the consequences of failing to segregate vehicles and pedestrians, and to properly secure loads.”

Safety incidents in the news

Pallet manufacturer fined $255K for repeatedly exposing workers to amputation hazards
The company was cited for lockout/tagout violations in 2012, as well as during subsequent visits in 2014, 2020, and 2022.

Welder hit by forklift truck, causing fractured ankle and broken elbow
David Lucas was working in the company’s welding shop site when he was hit by a reversing forklift that was moving large jigs in and out of a welding pen.

Flooring manufacturer exposed workers to willful, serious safety violations, fined $300K by OSHA
Ecore International was cited for one willful violation and 15 serious violations.

Learn more about industrial safety

How Companies Can Use the Safety Pyramid to Improve Their Culture
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Playing Field, Players and the Game: Understanding Safety Performance
It’s essential to pinpoint the factors contributing to a decline in safety performance.

AI in Manufacturing Safety is No Accident
Visual AI can help prevent accidents while improving workplace safety management and increasing productivity.

About the Author

Alexis Gajewski | Senior Content Strategist

Alexis Gajewski has over 15 years of experience in the maintenance, reliability, operations, and manufacturing space. She joined Plant Services in 2008 and works to bring readers the news, insight, and information they need to make the right decisions for their plants. Alexis also authors “The Lighter Side of Manufacturing,” a blog that highlights the fun and innovative advances in the industrial sector. 

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