From the Plant Floor

From the Plant Floor is a monthly column that explores reliability challenges faced by organizations and solutions to overcome them. In the column, Plant Services Contributing Editor Jeff Shiver shares common-sense approaches over a broad range of topics affecting engineering, maintenance, and operations.

Featured Article

Why quick plant floor walks miss key insights: The case for focused observation
Jeff Shiver says the benefits of extended observation include identifying and rectifying issues that traditional walk-throughs may miss.
Overcoming common maintenance obstacles through better planning and scheduling
Jeff Shiver says the first place to start is often to clarify roles and responsibilities, and ease any adversarial tension.
Why your maintenance strategies fail: The importance of implementation over analysis
Jeff Shiver argues that when your team takes ownership of the entire process, from analysis to implementation, then the results will follow.
6 can’t-miss checkpoints on the roadmap to reliability at your facility
Jeff Shiver says use these six checkpoints to take your program to the next level, whether you're starting from scratch or have mastered some maintenance best practices.
How defining moments can make or break your maintenance program
Jeff Shiver explains how these moments force you to confront the weaknesses in your current practices.
Beware of AI-driven maintenance plans filling your CMMS with non-value work
Jeff Shiver demonstrates how PM checklists generated using AI tools often miss the precision tasks that address your asset’s unique operating context, and can vary between multiple...
Steps to address the critical skills shortage in industrial maintenance
Jeff Shiver shares short- and long-term approaches to overcome the lack of qualified maintenance and reliability workers.
2023 industry wrap-up: The best of From the Plant Floor
In this year-end wrap-up, we highlight Jeff Shiver’s most popular, most insightful columns.
Are Standard Job Plans Worth The Investment To Your Maintenance Team
Jeff Shiver says unlock the potential of your historical data by transforming it into a library of reusable job plans.
Take Steps To Quantify The Value Of Your Preventive Maintenance Optimization Efforts
Jeff Shiver says both KPIs and qualitative feedback are crucial to capturing tangible results.
Is Templating Maintenance A Power Play Or A Shortcut To Failure
Jeff Shiver says the trick is to know your assets well enough to recognize where templating should stop and more individual care should start.
Understanding Human Error In Asset Reliability
Jeff Shiver says people commit errors, can identify errors, and can provide effective solutions.
Calculating Your Value Contribution To The Business 1
To drive success, Jeff Shiver says employees need to add value beyond their compensation costs.
Are Your Fme As Focused On The Asset Or Pant Level
Jeff Shiver says take your continuous improvement efforts to the next level by expanding the scope of failure modes and effects analyses as needed.
Change Management
Jeff Shiver examines ways to create a tipping point in your change leadership approach.
potential-failure-conditions
Jeff Shiver says many tools can assist to determine potential failure conditions, but each type of asset has different needs.
workforce-training-knowledge
Jeff Shiver says clearly define responsibilities and implement a system to track performance and knowledge sharing.